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The main BCF products are basalt fiber roving in bundles 10 ~ 20 kg in weight and basalt twisted thread (yarn). Basalt fiber roving shall be used for producing chopped basalt fiber, basalt plates for composites, basalt paper, basalt needled mat, basalt chopped strand mat, basalt roving fabrics, road geo textile nets, shaped basalt-plastic materials, reinforcing materials, rebar, composite coatings, and evaporated materials.
Basalt yarn can be used for producing different types of basalt fabrics and reinforcing nets.
BCF Filament
Bobbin of BCF roving
BCF chopped fiber
BCF twisted thread (yarn)
Reinforcing meshes and geo grids
Reinforcing meshes and geo gridsGBF-25W type of Geo textile nets (grids) have wide prospects of application as reinforcing material at the construction of road, highways and take-off runways; for reinforcement at the construction of dams, at the coast protection works.
BFN-5, BFN-10 nets (meshes) use for reinforcement of plastering covering at the building construction.
BFN-4, BFN-5 nets can use as reinforcing material of abrasive disks for cutting metal.
BFN-1 nets can be used as filters for industrial and municipal waste water, as filters for cleaning of waste gases from dust and industrial drains, for filtration of metals melt during casting.
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Базальтовое непрерывное волокно. Первичные материалы
Первичная нить, ровинги, рубленое волокно, крученая нить.
Table 1. Characteristics of reinforcing nets for building and road construction.
Type | Density, g/m² | Breaking strength, N | Tensile deformation at the load, % |
warp |
weft |
GBF-25W (25х25) |
400+-10% |
1200 |
900 |
1% |
BFN-5 (5х5) |
85+-8% |
860 |
920 |
1% |
BFN-10 (10х10) |
135+-8% |
1260 |
1380 |
1% |
BCF chopped strand mats
BCF chopped strand mats
Application: manufacturing of composite products of the complex shape (automobile panels, screens, for reinforcing plastic, etc.); small ship construction: for construction of ship hulls and superstructures; composites for shipbuilding and aviation industry;
It can be used for manufacturing of sanitary products; for producing of water tanks, tanks for aggressive liquids, acids, alkalis, chemical fertilizers, pesticides, poisonous substances.
Table 2. Characteristics of BMC chopped fiber mats
Typeshopped strand mats BMC | Density, g/m² | Breaking strength, N not less |
Application: composite materials and products of complex shape |
BМС-300 |
300+-10% |
116 |
BМС-450 |
450+- 8% |
138 |
BМС-600 |
600+- 7% |
164 |
BCF Fabrics and Tapes
Structural fabrics and tapes made from BCF roving for producing composite and electro insulation materials, high durability products.
Fabrics and bands from BCF yarn for manufacturing of printed-circuit boards for electronic industry.
Table 3. Characteristics of BWC structural fabrics
Type of fabrics | Density, g/m² | Breaking strength, N | Weaving |
warp |
weft |
BWC-160
|
160+-10%
|
780
|
690
|
satin
|
BWC-210
|
210+-10%
|
960
|
880
|
twill
|
BWC-360
|
360+-8%
|
1620
|
1440
|
double plain
|
BWC-450D
|
450+-7%
|
2100
|
1980
|
twill (d)
|
BWC450D
BWC360
BWC210
BWC160
Non woven BCF materials made from basalt chopped fiber
Non woven BCF materials made from basalt chopped fiberNon woven BCF materials: including BCF thin felt –paper (type ВС), ВМСfelt, needled punched fabrics ВМС (N) served initial materials for producing of filters for gases and liquids, use as reinforcing materials for manufacturing of composite and electro isolating materials. ВМС (N) needled punched fabrics on the basic of basalt continuous fiber have application in the exhaust system muffler of “Toyota” automobiles during many years. BCF needle – punched fabrics (mats) are materials with a high quality for fire-safe doors, fire walls (gables) and fire proof structures, cable tunneling, for protection of the support frames. Under fire and high temperature action BCF needle – punched fabrics no discharge hazardous substances, it is possible to apply it for temperature of standard flame. Basalt Fiber needled mat are made by random entanglement of single chopped fibers to form a three - dimension structure. This structure gives stability to BCF needle – punched products; its can use as thermal insulation for gas-compressor units of the gas-main pipeline station. These BCF materials have a good heat insulating and soundproof characteristics.
Table 4. Non woven materials made from BCF
Type | Density, g/m² | Technology of production | Application |
ВС-10
|
10+-10%
|
Paper production
|
Filters for gases and liquids
Thermal insulating and soundproof materials.
Fire resistance materials
|
ВС-20
|
20+-10%
|
ВС-30
|
30+-10%
|
BMC-400 N
|
400+-10%
|
Needle punched technology
|
BMC-600 N
|
600+-10%
|
ВМС - 300
|
300+-10%
|
Chopping and spray up
|
ВМС - 600
|
600+-10%
|
COMPOSITES made from BCF roving
BCF roving use for manufacturing of shaped basalt-plastic materials, basalt-plastic rebar and rods, for production of chemically proof products: pipes, cylinders, tanks for aggressive liquids, acids, alkalis, chemical fertilizers, pesticides, poisonous substances.
Basalt-plastic rebar. Various shape basalt-plastic composites
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Basalt-plastic composites: tubes, high pressure vehicles, pipes of big diameter
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Basalt-plastic composites made from BCF
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