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Basalt Continuous Fiber - PRIMARY BCF PRODUCTS: BCF ROVING, CHOPPED FIBER, BCF YARN

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Basalt Continuous Fiber
PRIMARY BCF PRODUCTS: BCF ROVING, CHOPPED FIBER, BCF YARN
Application of Basalt continuous fiber materials
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The main BCF products are basalt fiber roving in bundles 10 ~ 20 kg in weight and basalt twisted thread (yarn). Basalt fiber roving shall be used for producing chopped basalt fiber, basalt plates for composites, basalt paper, basalt needled mat, basalt chopped strand mat, basalt roving fabrics, road geo textile nets, shaped basalt-plastic materials, reinforcing materials, rebar, composite coatings, and evaporated materials.
Basalt yarn can be used for producing different types of basalt fabrics and reinforcing nets.

BCF FilamentBCF Filament Bobbin of BCF roving Bobbin of BCF rovingBCF chopped fiberBCF chopped fiberBCF twisted thread (yarn)BCF twisted thread (yarn)

Reinforcing meshes and geo grids

Reinforcing meshes and geo gridsReinforcing meshes and geo gridsGBF-25W type of Geo textile nets (grids) have wide prospects of application as reinforcing material at the construction of road, highways and take-off runways; for reinforcement at the construction of dams, at the coast protection works.
BFN-5, BFN-10 nets (meshes) use for reinforcement of plastering covering at the building construction.
BFN-4, BFN-5 nets can use as reinforcing material of abrasive disks for cutting metal.
BFN-1 nets can be used as filters for industrial and municipal waste water, as filters for cleaning of waste gases from dust and industrial drains, for filtration of metals melt during casting.

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Базальтовое непрерывное волокно. Первичные материалы

Первичная нить, ровинги, рубленое волокно, крученая нить.

     

Table 1. Characteristics of reinforcing nets for building and road construction.
TypeDensity, g/m²Breaking strength, NTensile deformation at the load, %
warp weft
GBF-25W (25х25) 400+-10% 1200 900 1%
BFN-5 (5х5) 85+-8% 860 920 1%
BFN-10 (10х10) 135+-8% 1260 1380 1%
 

BCF chopped strand matsBCF chopped strand mats

BCF chopped strand mats

Application: manufacturing of composite products of the complex shape (automobile panels, screens, for reinforcing plastic, etc.); small ship construction: for construction of ship hulls and superstructures; composites for shipbuilding and aviation industry;

It can be used for manufacturing of sanitary products; for producing of water tanks, tanks for aggressive liquids, acids, alkalis, chemical fertilizers, pesticides, poisonous substances.

Table 2.  Characteristics of BMC chopped fiber mats
Typeshopped strand mats BMCDensity, g/m²Breaking strength, N  not less Application: composite materials and products of complex shape
BМС-300 300+-10% 116
BМС-450 450+- 8% 138
BМС-600 600+- 7% 164
 

BCF Fabrics and Tapes

Structural fabrics and tapes made from BCF roving for producing composite and electro insulation materials, high durability products.

Fabrics and bands from BCF yarn for manufacturing of printed-circuit boards for electronic industry.

      

Table 3. Characteristics of BWC structural fabrics
Type of fabricsDensity, g/m²Breaking strength, NWeaving
warp weft

BWC-160

160+-10%

780

690

satin

BWC-210

210+-10%

960

880

twill

BWC-360

360+-8%

1620

1440

double plain

BWC-450D

450+-7%

2100

1980

twill (d)

 

BWC450DBWC450DBWC360BWC360BWC210BWC210BWC160BWC160

 

Non woven BCF materials made from basalt chopped fiber

Non woven BCF materials made from basalt chopped fiberNon woven BCF materials made from basalt chopped fiberNon woven BCF materials: including BCF thin felt –paper (type ВС), ВМСfelt, needled punched fabrics ВМС (N) served initial materials for producing of filters for gases and liquids, use as reinforcing materials for manufacturing of composite and electro isolating materials. ВМС (N) needled punched fabrics on the basic of basalt continuous fiber have application in the exhaust system muffler of “Toyota” automobiles during many years. BCF needle – punched fabrics (mats) are materials with a high quality for fire-safe doors, fire walls (gables) and fire proof structures, cable tunneling, for protection of the support frames. Under fire and high temperature action BCF needle – punched fabrics no discharge hazardous substances, it is possible to apply it for temperature of standard flame. Basalt Fiber needled mat are made by random entanglement of single chopped fibers to form a three - dimension structure. This structure gives stability to BCF needle – punched products; its can use as thermal insulation for gas-compressor units of the gas-main pipeline station. These BCF materials have a good heat insulating and soundproof characteristics.

 

Table 4. Non woven materials made from BCF
TypeDensity, g/m²Technology of productionApplication

ВС-10

10+-10%

Paper production

Filters for gases and liquids

Thermal insulating and soundproof materials.

Fire resistance materials

ВС-20

20+-10%

ВС-30

30+-10%

BMC-400 N

400+-10%

Needle punched technology

BMC-600 N

600+-10%

ВМС - 300

300+-10%

Chopping and spray up

ВМС - 600

600+-10%

 

COMPOSITES made from BCF roving

BCF roving use for manufacturing of shaped basalt-plastic materials, basalt-plastic rebar and rods, for production of chemically proof products: pipes, cylinders, tanks for aggressive liquids, acids, alkalis, chemical fertilizers, pesticides, poisonous substances.

Basalt-plastic rebar. Various shape basalt-plastic composites

 
Basalt-plastic composites: tubes, high pressure vehicles, pipes of big diameter

  

 
Basalt-plastic composites made from BCF

 

 


 
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