New developments. Equipment

New generation BCF-G and BCF-GМ series of process equipment for the production of basalt continuous fiber (BCF).

Специалистами компании выполнены разработки установок серии BCF-G, BCF-GM для производства БНВ.

Our specialists developed equipment for the BCF production of a new generation BCF-G, BCF-GM series .

Distinctive features of the new series of installations (BCF -1G, BCF-1GM, BCF-2G, BCF-2GM) are reduction of energy consumption: natural gas and electricity, and increase of productivity.

Application of new technical solutions in the design of process plants of new series (BCF-G and BCF-GM) allowed to reduce gas and electricity consumption per unit of the BCF production. This is especially important with rising of energy costs in the world.

In general, the use of energy-saving technologies and new generation equipment of BCF-G and BCF-GM series gives it possible significantly to lower the BCF production cost.

Production of composite basalt-plastic materials and products. Basalt-plastic rebar. Section materials. Pipes.

There are three types of the process equipment (pultrusion lines) for production of basalt-plastic rebar and section materials. Supply of the pultrusion lines is carried out for BCF factories.

Standard pultrusion line for the production of basalt -plastic rebar and section materials is presented on the photos.

Bobbin carrier for basalt fiber roving and the section for installing the bobbin carriers for feeding basalt fiber roving to the pultrusion process linePultrusion process line for the production of basalt-plastic section materials and rebar

Process line for manufacturing of basalt-plastic rebar

Basalt-plastic rebar of two types and basalt-plastic rods

Development of the production of BCF and basalt-plastic rebar (BPR) is such that the sales cost of BPR by 10 - 20% below than the price of steel reinforcement A3. Basalt-plastic rebar, due to their advantages and lower cost, will gradually replace the traditional steel reinforcement. In the coming years volumes of BPRebar production will grow exponentially. More information see in Article  Appliance of basalt fiber based materials in building and anti-seismic constructing.

Specimens of basalt-plastic tubes, suspension rods, and oil pump jack rods made from Basalt continuous Fiber and Glass fiberBasalt-plastic cores of overhead conductors for high-voltage power transmission lines

Plants of a new series BSTF: BSTF 20 and BSTF 40 for the production of STBF and STBF materials

The plants of new series BSTF are a new development of our company and are designed to produce BSTF felts. Compared with the conventional plants for STBF production, the new generation - the plants of series BSTF - BSTF 20 and BSTF 40 plants provide reduction of specific consumption of energy resources to produce 1 kg of STBF at 2 times; performance of BSTF 40 plant is increased twice.  

Specific consumption of energy resources to produce 1 kg of STBF is:
natural gas – 2.0 - 2.1 m3; electricity - 2.1 kW/hour.

In comparison with conventional BSTF production plants, BSTF 20 and BSTF 40 plants allow:

• to halve the electricity and gas consumption;
• to reduce by 1.5 - 2 times labor costs per unit production;
• to reduce by several times the cooling water consumption and, thus, thermal losses;
• to improve stability and performance of the plant;
• to reduce content of non fibrous inclusions and  correspondingly to improve the quality of the produced STBF.

BSTF 20, BSTF 40  plants are equipped with monitor and control systems of process parameters, providing the production process stability as well as the usability of operators and maintenance personnel at the plant.

Fiber blowing chamber of the BSTF installationSTBF fiber felt at the receiving conveyor